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3D Printing Certification

VELO3D and Honeywell to qualify Sapphire 3D printer for aerospace


VELO3D, a Californian metal 3D printer manufacturer, has declared a partnership with Honeywell Aerospace to qualify VELO3D’s Sapphire 3D printer for use in the creation of components for aerospace purposes.

The qualification system will decide the viability of the Sapphire 3D printer as a manufacturing procedure for 3D printing certification plane factors. As the aerospace division of multinational production conglomerate Honeywell, Honeywell Aerospace will carry out the qualification approach at its world headquarters in Phoenix, Arizona. 

“We are qualifying VELO3D’s Sapphire procedure with the aim of printing geometries that can’t be fabricated on present 3D metallic printers,” opinions Dr. Söeren Wiener, senior director of technological innovation and state-of-the-art operations for Honeywell Aerospace.

“Their know-how will help Honeywell develop new output-portion programs while also conference our materials demands for qualification.”

Support free metal 3D printed parts.. Photo via VELO3D.
Guidance free steel 3D printed components.. Photograph through VELO3D.

Additive producing certification at Honeywell

Started in 1906, Honeywell focuses its activities on commercial and purchaser products and solutions, engineering solutions and aerospace systems. Headquartered in Charlotte, North Carolina, the company has a global workforce of close to 110,000, with approximately 44,000 utilized in the U.S.

The organization operates through four small business units: Honeywell Aerospace, Honeywell Developing Technologies, Basic safety and Productivity Solutions (SPS), and Effectiveness Products and Systems (PMT). By these segments, Honeywell gives a number of goods and expert services. In 3D printing certification, Honeywell is collaborating with the likes of German metal 3D printer producer SLM Alternatives to qualify new additive manufacturing certification parameters that allow printing at greater thicknesses. 

The Honeywell Aerospace division has been a considerable outlet for the company’s routines in additive producing certification as effectively. In addition to the new partnership with VELO3D, Honeywell Aerospace is also collaborating with Sintavia, a Florida-primarily based metallic 3D printing certification service, to manufacture its components using powder bed fusion know-how. Honeywell Aerospace has also entered into 3D printing certification R&D contracts with the likes of Sigma Labs and 3D Methods

A Honeywell Aerospace test flight at the Paris Air Show. Photo via Honeywell Aerospace.
A Honeywell Aerospace take a look at flight at the Paris Air Show. Image by using Honeywell Aerospace.

Qualifying the Sapphire 3D printer

Released in 2018, the Sapphire 3D printer is a laser powder mattress fusion (LPBF) 3D printer intended for superior volume manufacturing with a 315mm diameter by 400mm top create envelope. It permits engineers to deliver pieces with overhangs decreased than 10°, and big internal diameters with no supports. The technique has captivated a amount of customers from the aerospace sector because its industrial launch, such as a latest buy of seven Sapphire 3D printers from an mysterious aerospace manufacturer.

Honeywell Aerospace selected VELO3D’s Sapphire 3D printer for qualification as the program is capable of production elaborate geometries without the need of necessitating the use of assistance structures. As such, the business sees the probable for advantages in time, price and excellent when 3D printing certification plane parts. 

The VELO3D Sapphire System. Photo via VELO3D.
The VELO3D Sapphire System. Picture via VELO3D.

The qualification system at Honeywell Aerospace’s Phoenix facility is now underway, focusing primarily on production elements in Inconel. As component of the partnership, VELO3D will be giving parameter sets for Honeywell Aerospace to complete materials qualification with the Sapphire program, in purchase to obtain exceptional materials attributes for processing Inconel. Honeywell will accomplish repeatability testing utilizing the 3D printer in order to develop an suitable established of content assets facts and qualify the plane elements.  It is envisioned that the qualification process will be accomplished by Q3 2020. 

“The geometric enablement we are equipped to offer shoppers like Honeywell Aerospace will allow them to print what employed to be ‘impossible parts’ and, however, do it with a powerful company situation of enhanced value and greater quality,” states Benny Buller, founder, and CEO of VELO3D. “We are enthusiastic to husband or wife with Honeywell to demonstrate that 3D steel printing is a viable manufacturing producing system for a broader array of stop-use apps.”

The nominations for the 2020 3D Printing certification Market Awards are now open up. Who do you imagine must make the shortlists for this year’s clearly show? Have your say now. 

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Featured picture demonstrates assist free steel 3D printed components.. Picture by using VELO3D.