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3D Printing Certification

Titan Robotics and Braskem launch new polypropylene pellets for industrial 3D printing 

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Brazilian petrochemical firm Braskem has partnered with 3D printer producer and support supplier Titan Robotics to launch a new polypropylene (PP) resin. 

Developed as portion of the companies’ ongoing collaboration, the pellet-dependent polymer is the initial commercially-readily available PP to be precisely engineered for Titan’s Atlas line of dual extrusion 3D printers. What’s much more, the substance has also been optimized for manufacturing large-format creation elements, probably enabling its use in a range of applications these as the creation of automotive areas, packaging, and stay hinges.

“Through Braskem’s partnership with Titan Robotics, a chief in substantial-velocity 3D printing certification market, we have combined competencies in machine growth and polymer layout to introduce a exceptional merchandise to the marketplace,” mentioned Jason Vagnozzi, Braskem Additive’s Producing Leader in North The united states. “We glance forward to our ongoing collaborations with Titan.”  

“It is our aim to go on to hear to the demands of our clientele and evolve our 3D product portfolio to most effective support the worth chain.”

New Polypropylene Pellets Engineered for Industrial 3D Printing on the Atlas - Extended Video

Braskem’s continuously increasing products portfolio

Started in 2002, and based mostly in Sao Paulo, Brazil, Braskem has a significant history of establishing plastics for new apps, specifically inside the aerospace business. Operating with Designed in Room (MIS) and NASA for occasion, the firm designed a plastic recycling facility for the Intercontinental Area Station. The ‘Braskem Recycler’ was intended to minimize squander aboard the station, and reduce its reliance on resupply missions from Earth.

Later, Braskem expanded its Innovation & Technologies (I&T) Middle in Pennsylvania to consist of a dedicated lab for additive production certification. The new 2,800-square-meter facility represented the petrochemical company’s to start with important stage into generating 3D printing certification components. A calendar year later on, Braskem announced a collaboration with Superior Laser Products (ALM), a subsidiary of the EOS business, which culminated in the start of its initial PP product.

Much more a short while ago, in May possibly 2020, the corporation founded its have portfolio of 3D printing certification resources and exposed that it experienced partnered with Titan Robotics to build a powder-based mostly resin. As section of their collaboration, Titan has also taken on the purpose of approved distributor of Braskem’s products, and it has now begun to commercialize their newly-released PP resin. 

The newly-launched PP pellets are the first materials to be designed specifically for Titan's Atlas 3D printing certification process (pictured). Photo via Titan Robotics.
The freshly-introduced PP pellets are the very first components to be created precisely for Titan’s Atlas line of 3D printers (pictured). Photograph by using Titan Robotics.

Beating Titan’s pellet problem 

Irrespective of the simple fact that Titan’s flagship Atlas-H line of machines are ready to print at speeds of up to 30,000mm for every minute, creating more substantial factors with PP resins has reportedly proven troublesome. Furthermore, as polymer pellets stay an eye-catching resin to operate with, presenting a substantial degree of recyclability, influence energy, and chemical-resistance, Braskem and Titan have worked to solve this compatibility challenge given that 2019.  

Now, owning collaborated on the R&D of their new photopolymer for more than a 12 months, the organizations have brought the advantages of PP printing to the production of big-structure factors for the very first time. “3D printing certification massive areas making use of polypropylene resin has been a obstacle for many a long time. In collaboration with Braskem, a world leader in the polypropylene market place, we have now solved that problem,” reported Rahul Kasat, Chief Commercial Officer of Titan Robotics. 

In addition, components developed working with the new pellets reportedly exhibit a low volume of warping and strong inter-layer adhesion, overcoming the common troubles of 3D printing certification with PP. These qualities potentially make the polymer perfectly-suited to a extensive variety of industrial purposes inside of the automotive, storage, and chemical and fuel sectors. 

According to Titan, the providers plan to carry on collaborating to develop new grades and custom made compounds of Braskem’s polypropylene resin, in order to satisfy the needs of their purchasers. “Our industrial consumers will now be capable to print purposeful areas with this first of its sort polypropylene grade,” concluded Kasat. “We are thrilled to carry on to build new polypropylene-primarily based solutions for our clients in collaboration with Braskem.”

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Featured picture reveals the extruder method showcased on Titan’s Atlas-H 3D printers. Photo by way of Titan Robotics.