One particular of the worlds biggest OEM automobile parts manufacturers ZF has successfully 3D printed substantial scale press-dies utilizing The Digital Foundry’s products. Designed with a desktop Prusa 3D printer the elements are utilized for the fabrication of sheet metal. This identical final result can be attained just as very easily with an Ultimaker, Taz, Flashforge, or any other widespread filament centered 3D printing certification components.
The good results at ZF’s North American Headquarters and Technical Centre in Northville, Michigan has led to expanded implementation at ZF’s international headquarters in Germany.
Metal 3D printing certification at scale
The scale of ZF’s tooling exceeds the print and sintering ability of other obtainable 3D steel printing options.
The Digital Foundry’s “open architecture” indicates that print measurement is limited only by the dimension of the printing and sintering products that can be sourced on the open up market place. To aid this, The Digital Foundry gives flawlessly paired sintering gear to go well with its customers’ demands.
The premier vacuum furnace to day is above 1 cubic meter. As a final result The Virtual Foundry’s technologies is poised to make some of the premier and heaviest objects 3D printed in steel to day. To make points uncomplicated The Virtual Foundrty also carries a series of 5 frequent furnace measurements on their web-site.
New agreements for The Digital Foundry
With fast expanding demand from customers in automobile, aerospace, military services and additive production certification training, The Digital Foundry is poised for advancement. In accordance to The Digital Foundry President Tricia Suess, “We are incorporating distributors close to the globe and anticipate to announce a critical partnership with India’s greatest distributor of AM tools and technologies in the coming weeks.”
Cooperation agreements with significant firms, strong labs and critical NASA metallurgical components scientists are envisioned to provide FDM steel printing attributes in-line with the powder-bed laser options now employed in aerospace sections fabrication. Bradley Woods, CEO, The Digital Foundry, llc., states,
“2019 is off to a pretty potent commence. We exceeded 2018’s earnings in April of 2019. Our obstacle now gets to be speedy expansion in a current market that scarcely existed 5 decades ago. Our technical and finance partners all agree that now is the time to move ahead aggressively. Our team is in put and ready to meet this obstacle.”
Having Started out with The Digital Foundry
The Virtual Foundry is at the moment marketing SS316L, 17-4, Copper, Bronze, Aluminum Oxide, Zirconium Silicate, Substantial Carbon Iron and Tungsten, all of which can be sintered to a higher density. Several consumers are discovering purposes for these supplies in their extremely durable environmentally friendly state. Tungsten, for case in point, has located widespread purposes as a immediate substitute for lead in radiation shielding, vibration dampening and other purposes where density is a important assets.
TVF will be announcing new supplies in the course of 2019. Its patent applies to sintering applications that incorporate steel, glass and ceramic. A series of higher-overall performance industrial ceramics will be among the the following team of components designed obtainable.
The limitations for entry into this technological know-how are decrease than any other AM Steel solution, The Virtual Foundry’s key differentiator. Any person can go to their site and get a kilo of substance for experimentation. Considering that it prints the very same as any other plastic in your present-day 3D printer, results is certain. Once you are up and printing, The Digital Foundry’s capable sales and complex team will assist you finish your evaluation and implementation. Much more info can be observed at TheVirtualFoundry.com
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Showcased picture reveals Pure Stainless 316L fabricated with a $600 Flashforge 3D printer employing The Digital Foundry Filament. Image through The Virtual Foundry