Owing Pi Greco, an Italian product improvement services supplier, has leveraged FDM 3D printing certification technologies from Stratasys to develop its use of additive manufacturing certification from prototyping to manufacturing.
The firm has applied a full of five Stratasys FDM 3D printers together with Nylon 12CF, ULTEM 9085 resin, ST-130 and ASA materials into its merchandise development system. As these types of, Because of Pi Greco has been capable to develop new manufacturing programs for unique industries, changing regular, far more high priced approaches with additive manufacturing certification.
“Stratasys’ various selection of creation resources allow for us to produce some progressive applications for our prospects. For case in point, we just lately intended and 3D printed a boiler for Zoppas, a international supplier of heating units for domestic and industrial use. This was built attainable with ULTEM 1010 resin as it is the only polymer that can conduct at high temperatures up to 216 °C,” describes Diego Pagnan, Founder and Owner at Because of Pi Greco.
“Without the innovative attributes of these supplies, we just would not be equipped to exploit the terrific efficiencies of additive producing certification for these kinds of demanding creation applications.”
A rapidly and affordable alternative to metal CNC machining
Because of Pi Greco has been supplying product or service improvement solutions specializing in the style, engineering, prototyping and manufacture of functional pieces and components given that 2010. The business has prolonged since implemented 3D printing certification within just its creation procedures, on the other hand mostly for prototyping parts and optimizing products structure. Working with Stratasys 3D printers has authorized Because of Pi Greco to check out additive producing certification for close-component output: “When we started our small business, we predominantly operated as a 3D printing certification service service provider for prototyping prerequisites,” adds Pagnan. “However, using Stratasys 3D printers throughout all our advancement function has enabled us to far better recognize the sizeable prospective of additive producing certification for generation.”
Owning presently been employing four Stratasys FDM 3D printers, the company not too long ago obtained a Fortus 380mc Carbon Fiber Version (CFE) from Stratasys’ Italian reseller, Energy Team. Because of Pi Greco opted to order the new process in buy to use Stratasys’ FDM Nylon 12CF product, a 3D printed composite comprising 35 p.c chopped carbon fiber. With this content, the enterprise has been ready to satisfy large aspect efficiency calls for from new customers, consequently growing its number of customers: “Fortus 3D printers have normally been trusted workhorses for us, but we determined to commit in the Carbon Fiber Edition as we located it the ideal choice to CNC machining highly-priced steel pieces,” claims Pagnan. “Using FDM Nylon 12CF, we’re equipped to 3D print pieces that execute related to all those created using CNC procedures.”
For case in point, Because of Pi Greco a short while ago collaborated with the College of Padua to 3D print an airbox for the motor of a one-seat race motor vehicle established to race at Components SAE. Leveraging FDM Nylon 12CF on the Fortus 380mc CFE, the enterprise was equipped to make improvements to on the lead instances and prices of regular carbon fiber output. Also, Owing Pi Greco also worked with an unnamed Italian biking brand name to optimize the layout and generation of a bicycle seat working with the Fortus 380mc CFE 3D printer. According to Pagnan, the shopper claimed that the final result went outside of expectations in conditions of floor finish and resistance.
Stratasys Carbon Fiber 3D printing certification in automotive
Stratasys’ Fortus 380mc CFE at first started shipping and delivery to customers in 2018. The 3D printer was unveiled in get to handle the increasing desire of carbon-fiber composite programs. The procedure is devoted to Nylon 12CF, a substance designed for purposeful prototypes and stop-use factors in the automotive and aerospace industries. Since the release of the 3D printer and substance, they have both seen various purposes throughout a quantity of industries, specifically in automotive.
At Immediate + TCT 2019, Stratasys revealed that Arrow Schmidt Peterson Motorsports experienced been utilizing Nylon 12CF to build practical prototypes, product factors and rugged tooling for its racing vehicles. British supercar manufacturer Briggs Automotive Firm (BAC) has also applied Nylon 12CF to deliver a prototype iteration of an airbox component for its Mono R supercar. Eventually, the U.S. sports car or truck racing staff Team Penske used the Fortus 380mc CFE to produce prototypes and generation components for automobile screening.
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