Skip to content
3D Printing Certification

Serious Tuners build light-weight 3D printed carbon composite connector rods

certification

Intense Tuners, a machine shop based in Athens, Greece, has produced 3D printed carbon composite connector rods for the Mitsubishi Lancer Evolution auto. In accordance to the business, the rods weigh 10 periods significantly less than metal and 6.5 instances a lot less than aluminum, while withstanding up to 3000 horsepower (HP) and approximately 15,000 RPM.

“As almost nothing [is] offered on the market for engine areas, we structure and make our engine components, pistons, rods crankshafts, and any other high-efficiency motor element,” states Extraordinary Tuners.

3D printed carbon composite connector rods. Photo via Extreme Tuners.
3D printed carbon composite connector rods. Photograph by way of Extreme Tuners.

3D printed carbon composite connector rods

Carbon composite components have been applied in the automotive sector for cost-successful tooling, as nicely as conclusion-use motor vehicle parts such as a 3D printed suspension upright and a 3D printed duct fitting. Serious Tuners sought to leverage carbon composites to build lighter, much better and extra warmth resistant connector rods to be most likely employed within carbon-ceramic brakes.

As inside combustion motor factors, connector rods transfer motion from the piston to the crankshaft which then converts linear strength into rotational power, enabling a vehicle’s wheels to push the auto forward. Connector rods are generally made from aluminum alloy and can be hefty and rigid regardless of the component’s power. This can hinder the car’s performance.

3D printed carbon composite connector rods on a tungsten divided billet crankshaft. Photo via Extreme Tuners.
3D printed carbon composite connector rods on a tungsten divided billet crankshaft. Photo by way of Serious Tuners.

Accelerating additive production certification in automotive parts 

Utilizing topology optimization, the 3D printed connector rods ended up created and tested beneath the next requirements: 2916HP, 15,000 RPM, 37.2m/sec, and 57,363 pistons power. The organization state that a bend of 0.5779mm on the smaller close was clear, which is in an “acceptable restrict comparing to our doing work time.”

The rods are also said to be less time-consuming to create, and significantly less most likely to overheat. Intense Tuners is now establishing ceramic pistons and new ceramic rods to further more tackle heating dissipation.

Stress analysis of the 3D printed carbon composite connector rods. Image via Extreme Turners. Stress analysis of the 3D printed carbon composite connector rods. Image via Extreme Turners.
Worry analysis of the 3D printed carbon composite connector rods. Impression by way of Extraordinary Turners.

For extra of the most recent additive production certification programs information subscribe to the 3D Printing certification Industry newsletter, follow us on Twitter and like us on Facebook. Searching for jobs in additive manufacturing certification? Make your profile on 3D Printing certification Employment, or publicize to obtain industry experts in your spot.

Showcased graphic shows 3D printed carbon composite connector rods. Image by way of Intense Tuners.