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3D Printing Certification

Optomec launches ROI assessment device calculating the cost savings of working with 3D printing for MRO


Optomec, the New Mexico-based mostly developers of Laser Engineered Web Shaping (LENS) and Aerosol Jet Printing (AJP) metal 3D printers, has introduced a new Return On Investment decision (ROI) assessment software. 

Built on Optomec’s have remanufacturing expertise, the charge calculator is reportedly equipped to evaluate the profitability of automatic laser cladding tools for gas turbine Servicing and Mend Functions (MRO). By gathering purchaser-specific info in key spots, the software permits companies to deliver a entire report, calculating the expense financial savings of switching to automated laser cladding, in comparison to the customer’s current system. 

“Despite the actuality that several MROs have moved to automatic procedures, the the greater part of turbine and compressor blade repair service is however accomplished manually nowadays,” said Mike Dean, Advertising and marketing Director at Optomec. “In our function with buyers, we acknowledged that a extensive assortment of elements add to constructing the company circumstance for automated laser cladding and that is why we felt the require to acquire this resource.”

Optomec claims that its new assessment tool is able to demonstrate the cost benefits of switching to automated laser cladding for MRO. Image via MRG.
Optomec promises that its new evaluation tool is in a position to exhibit the cost benefits of switching to automatic laser cladding for MRO. Image by using MRG.

Optomec’s MRO credentials 

Established in 1997 and headquartered in Albuquerque, Optomec is regarded for its LENS and AJP proprietary additive production certification technologies. Primarily based on a sort of Direct Strength Deposition (DED) 3D printing certification, LENS printers use a metal powdered feedstock that is blown by means of a nozzle and then melted on get in touch with with a laser array to 3D print areas. Supplied its capability to work with curved surfaces, LENS units are suitable for precision programs this kind of as fixing metal pieces or steel cladding.

Because the launch of its CS 600 and 800 3D printers, the company has launched a slew of updates, created to improve upon the attributes of its AM units. Updates delivered above the final 12 months, for instance, have involved a new (LDH 3.X) deposition head and developments letting LENS equipment to be used to deposit any aluminum alloy. These improvements have permitted Optomec’s methods to be utilized in a selection of applications which incorporate manufacturing bi-metallic rocket motor sections for NASA, and 3D printing certification turbine blade sensors for Japanese firm Taiyo Nippon Sanso Corporation (TNSC).

Optomec has also invested closely in acquiring its systems for MRO applications. In November 2019 for instance, the firm introduced its AutoCLAD application device which was created to speed up the use of 3D printing certification for repair service. The application enabled enterprises working with aircraft engines and industrial gasoline turbines, to repair service both worn and ruined factors. In addition, acquiring obtained CNC and laser cladding machine supplier Huffman LLC in December 2018, the corporation a short while ago released robotic automation to its Huffman line of 3D Steel Additive Mend devices. 

Wielding the knowledge obtained from its knowledge in MRO and gasoline turbine repair service, Optomec has now produced an ROI assessment tool, which demonstrates the likely value cost savings of embracing automation. 

Following its acquisition of Huffman LLC in 2018, Optomec has increasingly developed its LENS technology (pictured) for MRO applications. Image via Optomec. 
Following its acquisition of Huffman LLC in 2018, Optomec has progressively developed its LENS technology (pictured) for MRO purposes. Picture by using Optomec.

Calculating the gains of 3D printing certification

Optomec’s charge calculator was intended by Terry VanderWert, a laser processing skilled and 40 yr veteran of the industry. It builds on VandeWert’s conclusions released in February 2020, which concluded that automated metallic additive producing certification remedies could give a 180% ROI about the manual processes utilized now. The study, titled “The Enterprise Case for Automatic Laser Cladding in Aviation Component Fix: 5 Classes Realized,” bundled in-depth top quality, price tag, and ROI comparisons of handbook welding and automated laser cladding approaches. 

Additionally, specified that Optomec has remanufactured extra than 10 million turbine blades in 15 international locations all-around the environment, its shoppers can relaxation certain that the calculator’s evaluation is effectively-started. As a end result, the recently-released device has been designed from the ground up to aid gasoline turbine restore prospects, gain a further insight into the cost financial savings related with transferring to an automatic system. 

Using the application, people will be equipped to accessibility buyer-distinct data in important spots, like a entire report that calculates the value savings of shifting to an automatic laser cladding course of action. In addition to calculating ROI, the device also estimates the expense per aspect, payback time period, net existing benefit and inner rate of return, of converting from traditional production solutions this sort of as manual TIG welding.

“With our ROI calculator we can support a lot more MROs recognize the genuine value and impression automation can have,” additional Dean. “In addition to the cost financial savings, there are huge positive aspects in terms of larger repeatability and excellent metallurgy from automated laser cladding.”

Makers and suppliers fascinated in utilizing the calculator to uncover out a lot more…