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3D Printing Certification

Markforged Mark Two will save world energy firm $1.6 million by 3D printing

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Multi award successful OEM Markforged has discovered that world wide power products and services company Shawcor has utilised its Mark Two 3D printer in the manufacturing processes of its new job. By accomplishing so, Shawcor has been equipped to shorten the turnaround time it takes to produce sections, as well as reducing down on expenditures. As a final result, the corporation says it has potentially saved $1.6 million CAD (~$1.2m USD) by adopting 3D printing certification in location of standard provide.

The particular target of this project has been the progress of applications and fixtures for pick and place equipment, and a custom-created pad dealing with equipment.

Phil Minors, Senior Mechanical Designer at Shawcor, reviews, “Without the pad dealing with device up and functioning, Shawcor would reduce roughly $1.6 million CAD around the course of a calendar year.”

“We had two decisions: entrance the expense for the machine or drop income each individual thirty day period.”

Shawcor’s Mechanical Designers have utilized their Markforged composite printer to fabricate tools and fixtures for a pick and place machine. Photo via Markforged.
Shawcor’s Mechanical Designers have used their Markforged composite printer to fabricate resources and fixtures for a decide on and position equipment. Photo through Markforged.

Continual carbon fiber 3D printing certification cuts costs for Shawcor

Shawcor specializes in offering products and solutions and providers for the pipeline and pipe products and services phase of oil and gas, petrochemical and industrial markets. Via its proprietary products, Shawcor aims to assist sustain the sleek operation of design initiatives, i.e. the routine maintenance of connection units, pipe coatings, integrity management and oilfield answers.

A the latest project at the company, handled by the Composite Production Devices division of Shawcor, required the transfer of large tape pads weighing in between 115 and 230 lbs. Much too heavy for a solitary man or woman so load and unload, the crew have been in need to have of a personalized equipment to choose treatment of carrying the load.

The pad handling machine consists of 53 unique 3D printed parts. Image via Markforged.
The pad handling device is made up of 53 special 3D printed parts. Picture by way of Markforged.

In purchase to get over the value boundaries for this machine’s improvement, Shawcor utilized the Markforged Mark Two, a continual strand carbon fiber 3D printer.

Making use of this technique Shawcor was ready to generate the personalized parts needed to make the equipment, saving $27,000 CAD in the method by swapping aluminum and sheet metal for 3D printed sections.

In total, 53 unique areas ended up 3D printed by Shawcor utilizing Markforged technological know-how, 45% of which had been bolstered with Kevlar, HSHT fiberglass, or carbon fiber to improve stiffness and longevity. With the Markforged 3D printers, Minors extra that:

“We pretty much eradicated the three- to-six-week turnaround time that existed for substitute parts.”

Following this first job, the Mark Two is now remaining used by the group for prototyping, tests, and iterating new patterns.

Several of the 3D printed parts were reinforced with Kevlar®, HSHT fiberglass, and carbon fiber. Photo via Markforged.
A number of of the 3D printed sections have been strengthened with Kevlar®, HSHT fiberglass, and carbon fiber. Image via Markforged.

From robotic battles to the public sector

In March 2019, Markforged shut a Sequence D funding round with a price of $82 million and subsequently expanded its procedure to a European HQ in Dublin.

Following this, in May well 2019, the firm produced a flame-retardant composite material designed to be utilised in the aerospace, automotive, and defense industries. And most not too long ago, Markforged released a new AI technological innovation system named Blacksmith, for the duration of Fast + TCT 2019.  

Markforged has also partnered with Carahsoft Technological innovation Corp, a govt IT remedies company, tis year which has released the company’s methods into the community sector. Carahsoft will supply the OEM’s industrial additive manufacturing certification systems to the U.S. Government, acting as Markforged’s master federal government aggregator and distributor.

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Highlighted impression exhibits the pad handling equipment, consisting of 53 unique 3D printed components. Picture through Markforged.