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3D Printing Certification

Fraunhofer IFAM launches new ‘Fusion Factory’ for steel filament 3D printing


The Fraunhofer Institute for Production Know-how and Superior Components (IFAM) in Dresden has introduced a new additive production certification facility.

The Fusion Factory, made by industrial machines provider Xerion Berlin Laboratories, is meant as a miniaturized output line for the FFF printing of metallic and ceramic areas. IFAM hopes the new equipment will “strengthen its competence” as an industrial and analysis companion.

The Fraunhofer IFAM building in Dresden. Photo via Fraunhofer IFAM.
The Fraunhofer IFAM making in Dresden. Photograph by means of Fraunhofer IFAM.

Steel extrusion at the Fusion Manufacturing facility

The Institute already has know-how in a range of additive manufacturing certification procedures and materials. The Fusion Manufacturing unit is specifically built for 3D printing certification with metal powder-infused filaments, while other powder additives are also suitable. Steel FFF is described as a significantly resource-effective technological know-how, whereby there is no unfastened powder remaining at the stop of a make, as opposed to procedures such as powder mattress fusion.

To consolidate all of the measures needed to effectively print with metallic filaments, the Fusion Manufacturing unit has 3 distinctive modules. The 1st module is the printer by itself, the 2nd module is the debinder, and the closing module is the densification unit. The moment a element is printed, it is in its ‘green state’, the place it wants further processing to improve its mechanical homes. The debinding device initial expels all of the excessive product that is not metallic – the polymer matrix and any binding agents that may well be present. Then, the densification device provides the closing heat procedure to produce a purely metallic (or ceramic), entirely dense part.

In accordance to IFAM, the added processing modules permit the porosity of the areas produced at the Factory to be closely managed. As a result, the course of action especially lends alone to biomedical applications exactly where a certain diploma of porosity might be advantageous.

The Fusion Factory at Fraunhofer IFAM. Photo via Fraunhofer IFAM.
The Fusion Manufacturing facility at Fraunhofer IFAM. Photo through Fraunhofer IFAM.

Supporting study and venture partners

In addition to the components and process scientific studies IFAM ideas to conduct, the Institute will also be applying the Fusion Manufacturing facility to support undertaking associates in their changeover to steel 3D printing certification. The facility is now a section of IFAM’s Innovation Heart Additive Production certification (ICAM), that means it is in the ranks of other additive systems these kinds of as EBM and 3D stencil printing – all of which are obtainable for session and challenge implementation.

IFAM also strategies to use the Fusion Manufacturing facility for training and educational applications. Starting next yr, the Institute will commence holding functions for both equally newbies and industry experts, such as the ‘Additive metallic filament printing for useful use’ industrial workshop established to get spot on January 21st.

The Fraunhofer analysis business is a broad a person, with numerous divisions masking all elements of know-how and engineering. Previously this thirty day period, Fraunhofer’s Institute for Laser Technology and the Max-Planck-Institute for Iron Research started off investigating the 3D printing certification of a composite substance not far too dissimilar to Damascus metal. Making use of ILT’s have laser product deposition course of action, the researchers intend to emulate the metal’s microstructural characteristics without having the need for any standard forging gear.

Earlier, in July, the Turkish division of gripper company Bilsing Automation also announced the use of ILT’s laser content deposition procedure to make a selection of its proprietary items, like handling gadgets and forming applications. The corporation has also earlier labored with ILT to deliver Ti64 plane elements for Turkish Airways, especially repairing the O-rings found in landing gear.

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Highlighted impression exhibits the Fusion Manufacturing facility at Fraunhofer IFAM. Photograph through Fraunhofer IFAM.