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3D Printing Certification

ERDC engineers 3D print concrete bridge at Camp Pendleton


Megan Kreiger, a direct mechanical engineer, at the U.S. Military Engineer Exploration and Improvement Centre (ERDC), and her staff of engineers, have 3D printed a 32-ft-prolonged reinforced concrete footbridge at the Marine Corps Base Camp Pendleton in Southern California.

“My aim is to build additive construction as a feasible approach and introduce the added benefits of huge-scale 3D printing certification to military and commercial design,” added Kreiger. 

“I want to push ahead and test the restrictions of the construction industry via 3D printing certification.”

Kreiger (seated, sixth from left) and her team on the 3D printed reinforced concrete footbridge. Photo via the ERDC.
Kreiger (seated, sixth from left) and her staff on the 3D printed bolstered concrete footbridge. Picture by way of the ERDC.

Camp Pendleton’s 3D printed concrete bridge

In 2016, Captain Matt Friedell, the Additive Production certification Guide for the Marine Corps Methods Command (MCSC), met Kreiger and recognised her curiosity in the discipline of development-scale 3D printing certification.

“She spoke in grand phrases of where by the engineering will acquire humanity in the potential [and] took that eyesight and employed it as the kindling to ignite others’ imaginations,” extra Captain Friedell.

The two collaborated in just the MCSC’s crew to 3D print a concrete barrack in 40 hrs. The 500-square-foot barrack was created at the ERDC in Champaign, Illinois. The barrack was reinforced with steel and analysed for structural functionality by architecture and city organizing firm SOM.

The workforce has emphasised strengths of 3D printed concrete structures, i.e., the minimal labour required, as nicely as the portability of the machinery made use of.

Captain Friedell, earlier said, “In energetic or simulated combat environments, we don’t want Marines out there swinging hammers and keeping plywood up.”

“Having a concrete printer that can make buildings on need is a enormous benefit for Marines working down range.”

Kreiger also added, “It would be phenomenal if we could make a bridge that could assistance a tank.”

3D printed barrack. Photo via Marine Corps
3D printed barrack. Photograph by means of Marine Corps.

The U.S. Army’s first 3D printed barracks

In 2017, the Construction Engineering Investigate Laboratory (CERL) in Champaign, Illinois, unveiled the profitable building of its to start with 3D printed barracks hut. The 512 sq.-feet semi-permanent structure was created utilizing a 3D printer created from a sliding steel gantry.

Alternate cement printing procedures have been shown applying robotic arms from the Nanyang Technological University and ETH Zurich. In accordance to Dr. Michael Scenario, CERL’s Automated Construction of Expeditionary Structures (ACES) plan manager, the ACES technological innovation “is a genuine match changer” in the industry.

“Unlike past efforts, ACES can use up to 3/8 inch aggregate in the concrete that is applied. In addition, the ACES project compensated certain consideration to procedures of reinforcing printed concrete, both of those horizontally and vertically.”

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Showcased image shows Kreiger (seated, sixth from still left) and her workforce on the 3D printed reinforced concrete footbridge. Photograph by using the ERDC.