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3D Printing Certification

Cooksongold AM, ITA, and EOS use 3D printing to advance glass fiber manufacturing


Valuable metallic experts Cooksongold AM and Sempsa JP – both of those section of the Heimerle + Meule Group – have correctly 3D printed the suggestion plates of a bushing (which is utilised to extrude glass fibers) working with important metals. The get the job done is intended to establish and innovate glass fiber production in the upcoming and was completed in collaboration with the RWTH Aachen Institute of Textile Know-how (ITA) and EOS. The platinum/rhodium alloy suggestion plate has given that handed its preliminary manufacturing trials at Johns Manville, a setting up elements producer, in Slovakia.

Thomas Weitlaner, Director of Additive Minds & Business enterprise Growth of EOS, stated: “At EOS we are working every day to make industrial 3D printing certification a sustainable, mainstream producing system. The 3D printing certification of suggestion plates is a different great instance, how additive production certification can provide real company worth and innovation to the glass fibre business. In addition we see a good deal much more promising apps that can additional raise the efficiency of the glass fibre manufacturing process. The mixture of such impressive purposes and the setup of additive production certification in the digital manufacturing unit will outcome in large innovation possible.”

The 3D printed platinum-rhodium alloy tip plate is being used to extrude glass fibers. Photo via EOS.
The 3D printed platinum-rhodium alloy tip plate is getting utilised to extrude glass fibers. Image through EOS.

3D printing certification important metals

Cooksongold AM has been collaborating with EOS for a amount of years now, industrializing EOS’ jewellery 3D printers, the M 080 and M 100, and high-quality-tuning them to be able of printing valuable metals. In point, it was Cooksongold AM that made the treasured steel parameters that make them compatible with EOS PBF technologies.

Cooksongold thinks that the capacity to 3D print valuable metals on an industrial scale, coupled with acquiring commercially feasible novel applications, will establish to be a highly effective engineering enabler. ITA is also supplementing the operate with its own exploration in the hopes of accomplishing a “seismic step forward” in the industrial additive manufacturing certification of treasured metals. On top of this, ITA is performing as a crucial associate in implementing the group’s AM experience to the glass fiber market.

The partners have established up AMPS (Superior Manufacturing Process Methods) to showcase the technological innovation they are functioning on. The new organization will also be used to give R&D and prototyping providers. On listening to of the project, glass fiber organizations around the entire world have given that joined in, and the challenge has been structured to cater to each and every contributor’s demands. All commercially sensitive get the job done will acquire position in a “cost-sharing” environment free of charge of mental house – the associates hope that the novel collaborative process will drive innovation and advance glass fiber production “beyond recognition over the next ten years.”

18 carat gold bracelet 3D printed on an EOS M 080. Photo via Cooksongold.
18 carat gold bracelet 3D printed on an EOS M 080. Photograph through Cooksongold.

JEC Composites Journal Special Prize

As a reward for their novel solution, the companions were being awarded the JEC Composites Journal distinctive prize on May perhaps the 13th.

Martin Bach, Controlling Director of Cooksongold, said: “I am very very pleased to be receiving the JEC Magazine Exclusive Prize but even additional very pleased of my workforce, who have managed to deliver collectively a worldwide collaboration in such a way that it is poised to provide recreation-altering content and layout innovation and efficiencies in production, that could’ve only been dreamed of a couple of shorter yrs back.”

Professor Thomas Gries, Director of ITA, adds: “We are enthusiastic to be getting this prestigious award for our do the job in the discipline of additive manufacturing certification for bushings. We certainly consider that the developments will be a critical enabler for long run improvements in the subject of glass fibre output, and I am happy of my crew of scientists and our collaborators to have manufactured this doable. As an institute creating procedures, devices and equipment, ITA goes past just developing fibre and textile products. Digital producing of the bushings enables us to stage throughout present procedure innovation borders and will allow manufacturing and merchandise innovation under no circumstances viewed right before.”

This is not the initially AM collaboration Cooksongold has been a aspect of. Late previous 12 months, the jewellery maker partnered up with 3D LAB, an official 3D Techniques reseller, to build a compact important metal powder atomizer. The modestly sized equipment is the 1st of its sort, applying a patented ultrasonic plasma atomization method specially tuned for the processing of silver, platinum and gold. Also no stranger to collaborations, EOS is top a 15 spouse European lighthouse undertaking to develop a digitalized AM generation line for the automotive marketplace.

The nominations for the 2020 3D Printing certification Field Awards are now open. Who do you imagine really should make the shortlists for this year’s clearly show? Have your say now. 

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