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6 Points You Failed to Know About 3D Printing a Woolly Mammoth | 3D Printing Site

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6 Items You Did not Know About 3D Printing certification a Woolly Mammoth

Even however they went extinct 1000’s of yrs in the past, the woolly mammoth nonetheless captures our imagination. This summer time, our mother or father firm Materialise was faced with the exceptional problem of 3D printing certification a life-size reproduction of a mammoth for the new metropolis museum of Lier in Belgium. What does it choose to provide a woolly mammoth back again to lifetime? Here are 6 specifics about the challenge!

The original mounting structure for the mammoth skeleton from 1868 | © Museum voor Natuurwetenschappen

The original mounting composition for the mammoth skeleton from 1868 | © Museum voor Natuurwetenschappen

1. The unique mammoth is about 22,000 yrs aged

Found in 1860 throughout building performs on the Nete River, the Mammoth of Lier is estimated to have walked the earth all-around 20,000 BC. Due to the fact 1869, it has been on display in the Royal Belgian Institute of All-natural Sciences (RBINS), where it was the initially skeleton of its sort at any time to be displayed to the community in Western Europe.

The 3D file of the mammoth was 21.0 GB in total

The 3D file of the mammoth was 21. GB in full

2. The 3D-printed mammoth is 3.5 meters tall and 5 meters long

In order to faithfully replicate the initial mammoth skeleton, we begun by 3D scanning every single of its bones – above 300 in selection! Materialise engineers then digitally reconstructed the skeleton together with a paleontologist from RBINS, preparing each individual file for 3D printing certification. The remaining file dimensions clocked in at a whopping 21. GB.

Designing the modular carbon fiber structure for the mammoth

Planning the modular carbon fiber framework for the mammoth

3. The total framework only weighed 300kg

To keep the mammoth replica simple to handle and transportation, our engineers looked for methods to maintain the structure as light-weight and sturdy as doable. A modular carbon fiber structure was produced to assist the hollow skeleton from inside. Totally invisible from the outdoors, the carbon fiber beams were related with specifically designed 3D-printed factors.

The mammoth tusks come off the Mammoth Stereolithography printer

The mammoth tusks occur off the Mammoth Stereolithography printer

4. The mammoth took 1259 several hours to 3D print

For the reason that of the scale of the task, the mammoth took just in excess of 7 months of 3D printing certification time, occupying 9 of our aptly named Mammoth Stereolithography printers. These are our biggest 3D printers, with a printer bed ability of 2100 x 700 x 800 mm. In complete, we 3D printed 65,365 layers of resin, at .1 mm just about every.

Spray painting the 3D-printed mammoth tusks

Spray painting the 3D-printed mammoth tusks

5. The duplicate was painted to mimic the original bones

When the mammoth duplicate was wholly 3D printed, it was taken to our finishing professionals, who coated the bones with several layers and shades of paint, as well as a protective coat of varnish. With some bones reaching up to 2 meters in peak, our ending specialists had their operate cut out for them!

Some of the 3D-printed mammoth bones were larger than a fully grown man

Some of the 3D-printed mammoth bones were more substantial than a absolutely developed man

6. It took 19 men and women to convey the mammoth to lifestyle once more

The Mammoth of Lier relied on a multi-disciplinary team to provide it back to existence. With 3 engineers, 3 manufacturing operators, 8 finishers and painters, 1 CAD designer, 1 planner, 1 project supervisor, 1 archeologist and 1 paleontologist, it was a collaboration spanning unique disciplines and skillsets.

 

Do you want to master additional about the Mammoth of Lier? Check out our case study and interview with paleontologist Mietje Germonpré, or see the mammoth for by yourself in Stadsmuseum Lier!

If you’re functioning on a project wherever measurement genuinely does make any difference, check out out our Mammoth Resin for your biggest jobs. Merely upload your 3D design to our on-line platform, and opt for your materials and finish.